This is true. And the thing is, replacing that wire will often improve the connection strictly because the old wire had corroded ends.So Cal Mark wrote:in regards to #2, an alternator doesn't force current through a wire. The amperage is determined by the draw of each individual item in a circuit so the myth that existing wiring can't handle the load is just that, a myth mostly promoted by vendors that only offer stock replacements
My land cruiser has a 95A denso and it's said that in normal operation with the AC on and the stock radio going, headlights on, hurtling down the road, the draw is about 80 amps. The lead from the alternator appears to be maybe 6ga if i am being generous.
Sounds puny compared to the massive upgrade cables you can buy, right? But if you refer to the engineering table, 6 AWG wire is rated for 101 amps chassis wiring. It's less than half an ohm per 1000 feet, and that lead to the battery is less than 4 feet long. It's fine.
When i install a 150A alternator out of a sequoia in the LC to support a 2nd battery for camping, I'll upgrade it. Probably to 4ga. For the safety margin, because a deep cycle battery charging from deep discharge is going to put a lot of load on it.