replacing injectors

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nadman009

replacing injectors

Post by nadman009 »

My old fuel injectors were sitting for 20 years so its time for new ones. I ordered replacements from rock auto, however im having some difficulty actually installing the new ones. I assumed that I could load the fuel rail with the new injectors, hoses, and o rings and just stick it all right in but the o rings dont seem to fit. Is there a trick to getting them in? Im trying them one injector at a time now but I cant figure out how to fit the bigger o ring inside without the injector pushing it through.

And I've been using gas to lube them but it doesnt help much.
Thanks
narfire
Posts: 3959
Joined: Sat Dec 27, 2008 2:14 am
Your car is a: 1980 124 spider
Location: Naramata B.C.

Re: replacing injectors

Post by narfire »

The smaller seal on the injector fits well right... then the larger one that supposedly fits on the rear of the injector and supposedly fits in the opening is a tad too big.. What shape are the old big seals in. I believe the smaller ones actually do the sealing and the bigger ones help isolate the injector(and some sealing) from the aluminium intake. I had bought some seals from a local jobber store and the large seals were too big as well. I used the older ones that I thought were in good shape and have not had an issue to date. I do remove/replace the injectors together when mounted on the rail. I find I can get the clamps tight as it can get a bit fiddly when mounted. There is about 35 psi going through the hose when running and a not quite tight enough clamp(s) will develope a leak and being above the alt and starter is not a good place to drip/leak fuel... so make the (proper injector) clamps tight.
80 FI spider
72 work in progress
2017 Golf R ( APR Stg. 1)
2018 F350 crew long box
majicwrench

Re: replacing injectors

Post by majicwrench »

WD40 makes a much better lube than fuel.
nadman009

Re: replacing injectors

Post by nadman009 »

Ok thanks Iill see if I can find some smaller washers. I used both actually - Wd-40 first then gas because I remembered reading I should use gasoline. My old big seals are totally gone, more like crumb cake then rubber anymore( and besides the fact they came out in pieces :lol: )

I'll get new orings and see if that makes the difference, which it probably will.
Thanks again
User avatar
124JOE
Posts: 3141
Joined: Fri Jun 24, 2011 7:11 pm
Your car is a: 1978 124 fiat spider sport 1800
Location: SO. WI

Re: replacing injectors

Post by 124JOE »

i used motor oil
a little dab will do ya
when you do everything correct people arent sure youve done anything at all (futurama)
ul1joe@yahoo.com 124joe@gmail.com
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