What I learned when adjusting the valves

Maintenance advice to keep your Spider in shape.
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KidDingo
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Your car is a: 1981 Fiat Spider 2000 FI 5-spd
Location: Edmonton, AB, Canada

What I learned when adjusting the valves

Post by KidDingo »

Thought I'd share what I learned when I adjusted the valves on my '81 FI so someone else can avoid my mistakes.

1. Buy the correct tool from one of the vendors (I got mine from AutoRicambi: http://www.autoricambi.us/product/CH0-0 ... ting-Tool/) - you'll need it. Also, buy a micrometer that measures to hundredths-of-a-millimeter (thousandths-of-an-inch). You'll need that to check the width of the old valve shims, which you need to know in order to figure out the size of the needed new shims.
2. Remove the intake plenum bolts so you can slide the intake valve cover off. You don't need to take the plenum off completely.
3. Don't be lazy! Drain and remove the radiator so you can use the crank pulley nut to rotate the engine. It'll make your life a lot easier in the end. Trust me, you'll be glad you did.
4. Turn the engine clockwise (duh!) :roll: The manual says to use a special tool to depress the valve (see instructions guide below) so you can slide the valve hold-down tool between the cam lobe and the valve. Good luck finding one. I know there's a thread here somewhere on how to make your own tool, but I didn't. I simply rotated the engine anti-clockwise just enough to remove the valve hold-down tool.
5. Now, I know you are not supposed to rotate the engine anti-clockwise, but I was stupid and did it anyway. If you turn the engine anti-clockwise too much as I did ('cos I'm an idiot!), you'll end up throwing the cams and crank out of correct alignment (the timing belt will stretch and slip) and need to install a new timing belt.... as I did :oops:
6. Given the way the valves are timed, you can work from intake to exhaust sides with each partial rotation of the engine
7. Double-check the gaps between the lobe and the valve shim before you order / install the new shims and after you install the new shims. Calculate the required shims correctly, and triple-check your calculations. I triple-checked my workings twice and still managed to mess it up on two valves.
8. Measure the gaps against the backside of the cam lobes... not the sides.
9. An air compressor with a pointed nozzle is a Godsend for getting the old shims out. Just make sure you siphon off as much oil as possible out of the valve housing or it will end up all over the place. Wear safety glasses.

After adjusting the valves, I found the car idled more strongly and had more power. The inconsistent idle was reduced significantly.

In the past I have had an aversion to injector cleaning fluid, but I ran some through the vapour canister vacuum hose after the valves (and the timing belt) were fixed. The amount of white smoke was embarrassing and pissed off my neighbours, but the engine is now idling perfectly.



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Last edited by KidDingo on Thu May 22, 2014 10:58 am, edited 1 time in total.
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Michael
1981 Fiat Spider 2000 FI
76was124
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Re: What I learned when adjusting the valves

Post by 76was124 »

Nice suggestions......a magnet on a wand works nicely for removing the shims. Also, here is link to a Microsoft Excel spreadsheet to help with shim calculation. It may be confusing, but if you see the formulas it will make sense. https://app.box.com/s/o6bukc3wn6cbyef36bje
Current 81 Spider 2000
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RRoller123
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Your car is a: 1980 FI SPIDER 2000
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Re: What I learned when adjusting the valves

Post by RRoller123 »

Nice write up and will be helpful to the folks here. You might want to add that you can rotate the slot on the shim holder so you can get at it from the right angle.
'80 FI Spider 2000
'74 and '79 X1/9 (past)
'75 BMW R75/6
2011 Chevy Malibu (daily driver)
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KidDingo
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Your car is a: 1981 Fiat Spider 2000 FI 5-spd
Location: Edmonton, AB, Canada

Re: What I learned when adjusting the valves

Post by KidDingo »

i knew I was forgetting something.

Thanks guys. :D
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Michael
1981 Fiat Spider 2000 FI
rebar1111
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Re: What I learned when adjusting the valves

Post by rebar1111 »

I am confused why no one ever suggests using an electric remote starter switch to crank the engine for anything, including adjusting valve gap. It seemed to work fine for me.

Connect it between the alternator terminal and the coil/ignition wire {red one}. Disconnect the wire from the coil.
rebar1111
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Re: What I learned when adjusting the valves

Post by rebar1111 »

I misspoke. Connect the remote starter switch between the alternator and the small red wire running to the starter. Disconnect the small red wire from the starter.

The engine will crank without starting
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