82' engine rebuild pics

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surfingfreeman
Posts: 388
Joined: Sat Jan 16, 2010 10:34 pm
Your car is a: 1982 2000 FI
Location: Burlingame, California

82' engine rebuild pics

Post by surfingfreeman »

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cracked exhaust manifold, exhaust valve was not closing
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center wall eroded on exhaust manifold, must have been like a torch in there
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mark's cams and top end build up
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crank polished and balanced
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upper intake manifold all purdy and painted up
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bottom half hot tanked and painted
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84.4mm pistons 4.5mm dome, 9.8-1 CR
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cylinder bored and honed, black line is not scoring just grease
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top view of block with Goetz gasket, but putting on mark's 5-layer
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mark's snake header, snug pipes
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side view header
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top end
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Rusty my wonderful Vizsla
ORFORD2004
Posts: 1120
Joined: Wed Mar 17, 2010 9:48 pm
Your car is a: 1983 PININFARINA
Location: Sherbrooke, Qc, Canada

Re: 82' engine rebuild pics

Post by ORFORD2004 »

Next step is megasquirt
johnk63366

Re: 82' engine rebuild pics

Post by johnk63366 »

Dang that's nice. Got a question for you. I'm possibly going to have to do a rebuild too, how much does a rebuild cost if you are doing it yourself, all together cost from start to finish. I appreciate the insight. Need to know what I'm getting into and if it's worth the cost.
Thanks.
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bradartigue
Posts: 2183
Joined: Thu Sep 20, 2007 2:35 pm
Your car is a: 1970 Sport Spider
Location: Atlanta, GA

Re: 82' engine rebuild pics

Post by bradartigue »

johnk63366 wrote:Dang that's nice. Got a question for you. I'm possibly going to have to do a rebuild too, how much does a rebuild cost if you are doing it yourself, all together cost from start to finish. I appreciate the insight. Need to know what I'm getting into and if it's worth the cost.
Thanks.
Rebuild costs are relative to machine shop labor required. Let's assume everything is in spec (it won't be) then you're looking at at least $1,000 in parts if you plan to replace everything (bearings, pistons, rings, gaskets, seals, valves, guides, etc.). You can cut several hundred off the cost if you can re-use your pistons (but really, get some slightly hotter pistons and you'll have a nice fast Spider). Then increments of $100 for various types of labor - cutting bores is around $200 at my shop for 4 (not relining, that's $150 per bore) - tanking and jigging in that aux bearing - guide removal and replacement - surfacing - cutting new seats - and so on.

There is a lot of really junky stuff out there, and if you plan to be skimpy then expect a 2 year engine. Use a good vendor and discuss what you plan to do, options, etc.

Twin cams are easy to rebuild if you are clean and careful, can measure things, and know better than to guestimate. Machine shops can measure everything up and tell you what pistons to get (once you tell them what is available size-wise) and they'll cut to your pistons. Part of the fun is building these things yourself, so plan on the tools you need (a good torque wrench, engine stand helps, rent an A-frame to pull it, etc.).
Weelan

Re: 82' engine rebuild pics

Post by Weelan »

This looks great so far! One day I may have to do this, but for now I'll just get some popcorn and see what other people do! Keep us posted and more pics!
surfingfreeman
Posts: 388
Joined: Sat Jan 16, 2010 10:34 pm
Your car is a: 1982 2000 FI
Location: Burlingame, California

Re: 82' engine rebuild pics

Post by surfingfreeman »

johnk63366 wrote:Dang that's nice. Got a question for you. I'm possibly going to have to do a rebuild too, how much does a rebuild cost if you are doing it yourself, all together cost from start to finish. I appreciate the insight. Need to know what I'm getting into and if it's worth the cost.
Thanks.
Hi John
First off I didn't intend to do a complete engine rebuild, but it wasn't a difficult sell when I did my last smog test and 2 of the readings were at the threshold for being a gross polluter, also as we got into the engine tear down there were parts that were out of tolerance range and therefore the rebuild was warranted, but did I need a $700 header no, but it's sexy and with the porting and matching of the exhaust manifold it should increase engine performance somewhat.

With all of that said I have a mechanic that is doing the labor so I can just give you a cost list on parts and labor. He just did the initial 20-minute Camshaft/tappet breakin, now he has to replace the heater core and have a muffler shop weld up the existing exhaust system to the header. So I should get the car back sometime this week. So I will send you an email with the parts and labor costs once I settle my bill. Good luck.
Mike
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